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DANA 25/27
These Danas are indistinguishable in appearance. The military Model 25 has a
thick, cast cover, while the 27 and civilian-model 25s have a thinner cover,
will accept taller gears, and backed V-6s.
DANA 28
The alloy-case Dana 28, with a 6 5/8-inch-diameter ring gear, came in Bronco
IIs and Rangers with anything but the 4.0-liter engine. Although 4.0-liter
trucks come with Dana 35s, most of the front suspension and/or drivetrain
needs to be swapped to replace a 28.
DANA 30
The Model 30, with a 7 1/8-inch-diameter ring gear, was the standard front
differential in some 1972-75 CJ-5s and all 1975-and-later CJ-5s and CJ-7s.
It is still used in the front of Cherokees and Comanches, and will probably
appear in the front of the Grand Cherokee.
DANA 35
This axle, with a 7.56-inch ring gear, is the frontend for 4.0-liter Ford
Rangers and Explorers/Mazda Navajos. The 35C version is found in the rear of
Cherokees and Comanches.
DANA 41
The 41, which has a ring gear size similar to the Dana 44, came in early
CJ-2As. The spiders are the same as a 44's, but the carrier and gears
aren't. It is almost universally swapped out in favor of a Dana 44.
DANA 44
All domestic manufacturers have used Dana axles, and the 44, with its 8
1/2-inch ring gear, is likely to be a step up on anything smaller than a
1/2-ton. A narrowed 44 could be the hot ticket for vehicles smaller than a
full-size sport-utility. It was standard under the front of pre-1976 Chevy
Blazers and 1/2-tons, solid front-axled F-150s and Broncos, and Jeep
J-10/J-20s and Grand Wagoneers.
DANA
44-IF
The Ford-version Dana 44 Twin-Traction-Beam setup is similar to other 44s
(ring gear diameters are identical), but there are no axle tubes and the
"cover" is actually the suspension arm. It's standard in the front of any
TTB-equipped Ford except the F-250HD, which uses a Dana 50.
DANA 60
A Dana 60 looks deceptively similar to a Dana 44, but the 60's 9 3/4-inch
ring gear diameter is a major factor in strength. It can be found in many
3/4-ton pickup and van rearends.
DANA 70
Almost identical in appearance to a Dana 60, the Dana 70 is standard in
heavy Dodge pickups and GM duallies. The large 10.54-inch ring gear diameter
will tolerate much torque, and is suitable for diesel power and/or big
tires.
FORD
7.5-INCH
The small Ford rearend, which sometimes uses a fiberglass cover, is found in
Bronco IIs and non-4.0-liter-powered Rangers. For bigger tires and/or
engines, it's usually swapped for a Ford 9-inch.
FORD 8.8-INCH
The 8.8-inch debuted in 1983 Broncos and F-150s, and is now found also in
4.0-liter Rangers and Explorers/Navajos. It is easily distinguished from a
9-inch by having a cover on the back.
FORD
9-INCH
The venerable Ford 9-inch is both readily available and strong. Later models
have bigger axle tubes and stronger housings. It was standard under 1966-88
F-150s and Broncos. It also came on many vans and the Lincoln Versailles (a
popular axle for swapping because of the Lincoln version's disc brakes with
parking brake).
FORD
10.25-INCH
Ford's biggest axle comes with semi-floating shafts in 1983-and-newer
F-250s, and as a full-floater in F-250HDs and F-350s. Applications are
similar to the big GM 14-bolt and the Dana 70.
GM
CORPORATE 10-BOLT
The GM 10-bolt is named for the number of bolts on the cover; ring gear
diameter is 7 1/2 inches. Variations of this can be found in the rear of GM
S-trucks and some Isuzus, and in the front of S-trucks.
GM
CORPORATE 10-BOLT
This 10-bolt, with a larger 8 1/2-inch ring gear diameter, replaced the Dana
44 that was used in the front of some pre-1977 GMs. It can also be found in
the back of 1983-91 1/2-tons and in the front of 1983-87 1/2-tons.
GM
CORPORATE 12-BOLT
The stronger 12-bolt, with an 8 7/8-inch-diameter ring gear, can be found in
various 1964-82 GM 1/2- and 3/4-ton front- and rearends.
GM
CORPORATE 14-BOLT
The "small" GM 14-bolt has a 9 1/2-inch ring gear diameter. It was used in
the rear of 1964-and-later GM pickups, and in the rear of 1984-91 3/4-ton
Suburbans.
GM
CORPORATE 14-BOLT
With a 10 1/2-inch-diameter ring gear, the biggest 14-bolt GM rearend looks
much like a Dana 70, and is but a few thousandths of an inch shorter in ring
gear diameter. This axle is commonly used with big engines and/or overly
large tires. It was used under 1973-87 3/4-tons.
AMC
MODEL 20
Used in 1976-and-later Jeep CJs, the Model 20 rearend is both strong and
weak. An 8 3/4-inch-diameter ring gear provides strength; weaknesses are the
housing itself and the axle-to-hub retaining method. Converting to one-piece
axles or full-floaters gives this axle better stamina.
CHRYSLER
9 1/4-INCH
Mopar's 9 1/4-inch rearend can put a stop (notice the octagonal stop sign
cover shape) to rearend woes on many lesser-equipped vehicles. Chrysler has
used these since 1969, on 1/2- and 3/4-tons.